A compact and flexible Cartesian palletizing solution with automatic pallet output.
The pick & place modular Cartesian palletizer, S-110, has been specifically designed to handle cartons, shrink-packs or any other containers on a regular basis in a small area size
The S-110 is a compact and flexible Cartesian palletizer with automatic pallet output
The S-110 palletizer has been designed to be directly attached to one or two case outflow conveyors of the packer, thus completing the end of line.
This unit is ideal for low and medium capacities. As a general concept, it is considered to have a speed of 10 cycles/min.
If the pallet pattern can carry two cases per cycle, then the speed would be 18 cases/minute.
It allows simultaneous working with cases and tiles of different sizes in the following case:
Single case conveyor In this case, the S-110 is equipped with a palletization station, which on completing one pallet, automatically moves to the position of the second pallet to complete the process. The positioning of the empty pallet (at the load position) is performed manually and the output of full pallet is carried out automatically to the next position.
The pallet is automatic changed, for which there are three workstations:
- Loading station: motorized roller conveyor of 2000x1100 mm dimensions, located under automatic pallet dispenser.
- Palletizing station: motorized roller conveyor of 2000x1100 mm dimensions, with pneumatic stop for the correct positioning of the pallet.
- Unloading station: filled pallet conveyor waiting to be retrieved is placed on respective conveyors of 1500x1100 mm dimensions.
When a pallet is complete the palletizing station automatically advances to the position of waiting pallet and the empty pallet loading position moves to the palletizing position; the dispenser then deposits an empty pallet in the pallet loading position.
The working height of the conveyor is 100 mm.
Access to the palletizing station may be open, but always protected by a light barrier with "muting" option. The "inside-out" sign allow automatic output while anything that interferes with the "outside-in" movement activates the emergency stop. The safety of this mechanism is fully guaranteed and adheres to the EC rules.
The head is adapted to each case. However, there are three universal fastening systems: Tweezers with side pressure, multiple suction cups with Venturi effect or claws.
X, Y and Z are controlled by servo motors to increase the speed and efficiency of the process. It is optionally available with 4 axes (rotation of case).
The frame has been designed to be as compact and robust as possible. The polycarbonate doors and windows allow complete visual inspection from any zone around the machine. The doors allow free and unhindered access inside the machine, including safety switches, in case of opening.
Using the touch screen is easy and simple and constantly indicates the status and position of the axes. Modification or creation of a new palletizing mosaic is carried out by the operator through the touch screen and does not require external assistance. The touch screen and PLC are scheduled as per the standard modular OMAC and PACK ML architecture. The equipment is controlled through a multi purpose touch screen, providing the operator with the information necessary for proper handling, operations, format change and adjustment. Also, through different levels of password protection on the screen, you can modify the main parameters of the equipment.
- Cartesian palletizer with servo-driven high-speed movement.
- Optimum height of the machine with the addition of a telescopic mast (optional).
- High safety standards through barriers with sensors and option of interlocking doors.
- Compact and ergonomic design
- 10" touch screen panel with manuals and mosaics including schemes.
- Open structure that allows quick and easy access for cleaning and maintenance.
- Automatic output of the complete pallet at the standby position
- Different provisions depending on the application and available space.
- Custom clip to handle multiple types of cases, with fast and automatic exchange.
- Editing and modification of electronic formats by the user.
|Maximum palletizing height (including pallet)||1700 mm (others on request)|
|Maximum load (head included)||30 Kg|
|Heads available||Clamp for side pressure, suction vent, fork, claw.|
|Dimensions of pallet||1000x1200|
|(Others on request)|
|Electric power||5,5 kW|
PRODEC has brought together a team for developing these outstanding design features and functionality detailed below:
All the functions described are developed in a unique monoblock, occupying a small and simple handling space for the operator. Robust and transparent from any constructive conception angle, it allows one to observe all mechanisms and operational functionality from the outside.
The clean, open design without mechanical barriers, greatly simplifies all interventions required on the equipment, whether by a change in format or a simple cleaning and maintenance regulation or routine.
Its advanced concept allows an expansion of its functions to suit the required project needs.
We have used specific design methods for its development to optimize the comfort and convenience of staff working on the machine.
A powerful software developed by our technical team allows you total control over the device functions. You can also perform simple formatting changes through the incorporated touch screen. Through this, it is possible to verify production efficiency for shifts or slots, making it an effective analytical instrument. It is ready to integrate various lines of work according to the standard OMAC.