Robotic palletizing solution with dual loading station. Compact and flexible manual pallet feeding and withdrawal on one monoblock.
The G-201 palletizer has been specifically designed to handle cartons, shrink-packs or any other containers on a regular basis in a small area size
The G-201 is a robotic palletizer which has dual loading station and manual loading and unloading of pallet.
The G-201 palletizer has been designed to be directly coupled with one or two output conveyors of the packer, thus completing the end of line.
This unit is ideal for high, low and medium capacities.
It allows simultaneous working with cases and tiles of different sizes in the following sequences:
Single case conveyor. In this case, the palletizer with two pallet spaces, on completing pallet, automatically moves to the position of the second pallet to complete the process.
Multiple case conveyors with different SKUs. The G-201 palletizer positions the case on each corresponding pallet, according to the accumulation or presence of case on the conveyor.
In both cases, the positioning of the empty pallet (the loading position) and removal of the filled pallet can be carried out manually. Access to both palletizing stations may be open, but always protected by a light barrier with "muting" option.
The "inside-out" sign allows you to retrieve the pallet while anything that interferes with the "outside-in" movement activates the emergency stop. The safety of this mechanism is fully guaranteed and adheres to the EC rules.
The head is adapted to each case. However, there are three main universal fastening systems: Tweezers with side pressure, multiple suction cups with Venturi effect or claws.
Perimeter protection is designed to be as compact and robust as possible. This structure provides a complete visual inspection from any zone around the machine.
The doors allow free and unhindered access inside the machine, including safety switches for stopping the robot, in case of opening.
Using the touch screen is easy and simple and constantly indicates the status and position of the axes. Modification or creation of a new palletizing mosaic is carried out by the operator through the touch screen and does not require external assistance.
The touch screen and PLC are scheduled as per the standard modular OMAC and PACK ML architecture. The equipment is controlled through a multi purpose touch screen, providing the operator with the information necessary for proper handling, operations, format change and adjustment. Also, through different levels of password protection on the screen, you can modify the main parameters of the equipment
Features and advantages
- Robot palletizer with 4 or 6 axes.
- You can integrate any type of robot.
- High safety standards through barriers with sensors and option of interlocking doors.
- Large work area.
- 10" touch screen panel with mosaics schemes included.
- Open structure that allows quick and easy access for cleaning and maintenance.
- Double pallet square for manual feed
- Different provisions depending on the application and available space.
- Custom clip to handle multiple types of cases, with fast and automatic exchange.
- Creating mosaic-like formation using the touch screen: only with measures to facilitate the pallet, the system selects the most appropriate type of pallet.
- Precise positioning and filling of the pallet (to prevent misalignment).
- Editing and modification of electronic formats by the user.
|Maximum palletizing height (including pallet)||2500 mm (others on request)|
|Maximum load (head included)||30 Kg|
|Heads available||Clamp for side pressure, suction vent, fork, claw.|
Dimensions of pallet
|(Others on request)|
|Electric power||5,5 kW|
PRODEC has brought together a team for developing these outstanding design features and functionality detailed below:
All the functions described are developed in a unique monoblock, occupying a small and simple handling space for the operator. Robust and transparent from any constructive conception angle, it allows one to observe all mechanisms and operational functionality from the outside.
The clean, open design without mechanical barriers, greatly simplifies all interventions required on the equipment, whether by a change in format or a simple cleaning and maintenance regulation or routine.
Its advanced concept allows an expansion of its functions to suit the required project needs.
We have used specific design methods for its development to optimize the comfort and convenience of staff working on the machine.
A powerful software developed by our technical team allows you total control over the device functions. You can also perform simple formatting changes through the incorporated touch screen. Through this, it is possible to verify production efficiency for shifts or slots, making it an effective analytical instrument. It is ready to integrate various lines of work according to the standard OMAC.